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Broaching Tool

Broaching tool is a versatile and precise machining process used across industries to shape workpieces with exceptional accuracy. Whether it’s rotary broaching, linear broaching, or external broaching, Gisstec offers cutting-edge solutions tailored to your needs. 

Using toothed tools with roughing teeth and cutting teeth, broaching efficiently removes material to create high-quality machined surfaces. From internal broaches for precise holes to surface broaches for superior surface finishes, Gisstec provides innovative solutions for your precision machining requirements. 

With options like pull broaches and slater tools, we help industries achieve desired shapes, angles, and diameters. Trust Gisstec for broaching excellence—your search for reliable tools, holders, and speed ends here.

Whether you are working with keyways or other specialized applications, our broaching tools are engineered for durability and superior performance. Our precision-machined tools are designed to improve productivity and enhance the accuracy of your machining projects, making Gisstec the trusted partner for professionals in need of reliable and high-performing tools.

With years of expertise, we ensure that every broaching tool from Gisstec meets the highest standards of quality and precision.

What is a Broaching Tool?

Understanding Broaching Tools

A broaching tool is a precision tool designed to remove material from a workpiece to create specific internal and external shapes, such as keyways, splines, and other intricate features. The tool utilizes a series of cutting teeth to efficiently remove material with each pass. Broaching tools are commonly used in high-precision machining applications and provide an efficient and accurate way to create specific shapes that are difficult to achieve with traditional cutting tools.

These tools come in various configurations, including rotary, linear, and pull broaching tools, each designed for different machining needs. Keyways and splines are common applications for broaching tools, particularly in industries such as automotive and manufacturing, where precision and efficiency are paramount.

Broaching tools are highly effective in producing precise slots, holes, and profiles that cannot be easily achieved through other machining methods. Their ability to remove material quickly and accurately makes them ideal for high-volume production and ensures consistent results. At Gisstec, we offer a range of broaching tools designed to meet the diverse needs of our customers, whether for basic or complex machining tasks.

 

Types of Broaching Tools

Choosing the Right Broaching Tool

We offer a wide variety of broaching tools to suit different machining applications. Each type of broaching tool is designed to meet specific needs and provide efficient, accurate results.

Rotary Broaching

Ideal for CNC applications, rotary broaching allows for high-speed, precise cutting at angles. It is commonly used for creating holes, slots, and keyways in parts requiring high accuracy.

Keyway Broach

Specifically designed for creating internal slots or keyways, this tool is essential for parts such as shafts, gears, and pulleys.

Linear Broaching

Used for straight-line cuts, linear broaching is often employed for shaping internal features like holes or slots.

Pull Broach

Known for its precision and ability to handle tough materials, pull broaches are typically used for applications where high accuracy is required.

Internal Broach

Used to machine internal components, internal broaching tools are perfect for applications that involve producing internal keyways or other specific internal shapes.

These tools are essential in metalworking, automotive, and manufacturing industries, and are compatible with various broaching machines, including vertical and horizontal machines.

 

Features of Gisstec Broaching Tools

Precision and Performance

Our broaching tools are engineered with a focus on precision and durability, making them suitable for demanding machining tasks.

Key Features:

  • Durable Materials: Our broaching tools are constructed from high-quality alloys and precision-ground surfaces to ensure durability and long-lasting performance under high-stress conditions.

  • Precision Cutting: Designed for accurate cuts, Gisstec broaching tools deliver superior surface finish and ensure tight tolerances, even with challenging materials.

  • Compatibility: Our broaching tools are compatible with both vertical and horizontal broaching machines, providing flexibility for different machining setups.

Benefits:

  • Improved Machining Efficiency: Our tools are designed to minimize downtime and reduce wear, helping you achieve faster production cycles.

  • Consistency and Accuracy: Our tools offer consistent performance, ensuring that every job meets exacting standards.

  • Cost-Effectiveness: With their robust design and superior performance, our broaching tools offer a great return on investment for businesses looking to maximize productivity.

Our tools are the ideal choice for businesses looking to achieve precision machining results at competitive pricing.

 

Applications of Broaching Tools

Versatile Applications Across Industries

Broaching tools from Gisstec are used in a wide range of industries, offering versatility and precision for a variety of machining tasks.

Key Applications:

  • Automotive and Aerospace: Broaching tools are commonly used in these industries for creating keyways, splines, and other components required for gears, shafts, and other precision parts.

  • Manufacturing and Metalworking: These tools are also employed to create custom components for metalworking, producing internal keyways, square holes, and other specialized shapes that require high accuracy.

  • CNC Lathes: Our broaching tools are well-suited for integration into CNC lathes, enabling high-volume production of precision-engineered parts.

By utilizing broaching tools, industries can achieve consistent, high-quality results in less time, increasing overall productivity and reducing the need for rework or secondary operations.

 

Benefits of Using Gisstec Broaching Tools

Why Choose Gisstec for Your Broaching Needs?

Choosing us for your broaching needs ensures access to high-quality tools that enhance machining productivity. We offer a wide range of broaching tools designed to meet the needs of industries requiring precision and accuracy.

Benefits Include:

  • Improved Efficiency: Our tools help streamline machining processes, reducing setup times and enhancing overall efficiency.

  • Consistent Performance: Our broaching tools deliver uniform and reliable results with tight tolerances.

  • Wide Range of Applications: Our tools are designed to accommodate different industries and machining setups, making them versatile and adaptable.

At Gisstec, we ensure that every broaching tool we offer is crafted to provide maximum value, efficiency, and performance for your specific needs.

Broaching Tools - Keyway

Keyway Broaching

Insert seats heat treated to 58-60 HRC which provides maximum stability during slotting.
Holder Shaft available in Ø25 und Ø32
All holders available in extended version Ø3,5 coolant through holes
Open keyways on CNC Lathes, Machining
Centers and Slotting Machines.
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Live Broaching Units

Live Broaching Unit NG-65 Gisstec, Benz ™, EWS ™, WTO ™

Live Broaching Units for Keyways, Spline, Square, Hexagon

Transform your lathe into a precision broaching powerhouse with Gisstec's advanced live broaching units.

These innovative tools are designed to enhance the capabilities of your existing lathe, allowing you to machine keyways, spline profiles, squares, and hexagons with accuracy and efficiency.
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Broaching Tools - Square

Square Broaching

Open square holes, broach square profiles
Application on CNC Lathes with C Axis
High Wear and Shock Resistance resulting in extended insert life
Largest selection of tolerances
Resharpening possibility
Hardened up to 72 HRC and TIN coated.
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Broaching Tools - Hexagon

Hexagon Broaching

Open hexagon holes, broach hexagon profiles
Application on CNC Lathes with C Axis
High Wear and Shock Resistance with in extended insert life and high surface quality
Largest selection of tolerances
Resharpening possibility
Hardened up to 72 HRC and TIN coated.
Read more

Broaching Tools- Spline

Spline-Broaching-Slotting-Sample-Gisstec-

Spline Broaching


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Slotting Tool Kits

Broaching Tool Kit

KIT-STO-6 Broaching Kit with 6 Tools
KIT-LAT-7 Broaching Kit with 7 Tools
KIT-STO-8 Broaching Kit with 8 Tools
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Features of Gisstec Broaching Tools

Precision and Performance
Our broaching tools are engineered with a focus on precision and durability, making them suitable for demanding machining tasks.

Key Features:

  • Durable Materials: Our broaching tools are constructed from high-quality alloys and precision-ground surfaces to ensure durability and long-lasting performance under high-stress conditions.

  • Precision Cutting: Designed for accurate cuts, Gisstec broaching tools deliver superior surface finish and ensure tight tolerances, even with challenging materials.

  • Compatibility: Our broaching tools are compatible with both vertical and horizontal broaching machines, providing flexibility for different machining setups.

Benefits:

  • Improved Machining Efficiency: Our tools are designed to minimize downtime and reduce wear, helping you achieve faster production cycles.

  • Consistency and Accuracy: Our tools offer consistent performance, ensuring that every job meets exacting standards.

  • Cost-Effectiveness: With their robust design and superior performance, our broaching tools offer a great return on investment for businesses looking to maximize productivity.

Our tools are the ideal choice for businesses looking to achieve precision machining results at competitive pricing.

 

Applications of Broaching Tools

Versatile Applications Across Industries

Broaching tools from Gisstec are used in a wide range of industries, offering versatility and precision for a variety of machining tasks.

Key Applications:

  • Automotive and Aerospace: Broaching tools are commonly used in these industries for creating keyways, splines, and other components required for gears, shafts, and other precision parts.

  • Manufacturing and Metalworking: These tools are also employed to create custom components for metalworking, producing internal keyways, square holes, and other specialized shapes that require high accuracy.

  • CNC Lathes: Our broaching tools are well-suited for integration into CNC lathes, enabling high-volume production of precision-engineered parts.

By utilizing broaching tools, industries can achieve consistent, high-quality results in less time, increasing overall productivity and reducing the need for rework or secondary operations.

 

Benefits of Using Gisstec Broaching Tools

Why Choose Gisstec for Your Broaching Needs?

Choosing us for your broaching needs ensures access to high-quality tools that enhance machining productivity. We offer a wide range of broaching tools designed to meet the needs of industries requiring precision and accuracy.

Benefits Include:

  • Improved Efficiency: Our tools help streamline machining processes, reducing setup times and enhancing overall efficiency.

  • Consistent Performance: Our broaching tools deliver uniform and reliable results with tight tolerances.

  • Wide Range of Applications: Our tools are designed to accommodate different industries and machining setups, making them versatile and adaptable.

At Gisstec, we ensure that every broaching tool we offer is crafted to provide maximum value, efficiency, and performance for your specific needs.

Frequently Asked Questions

Broaching tools are used to create precise keyways, splines, and custom shapes in various materials, making them ideal for high-precision applications in automotive, aerospace, and manufacturing.
The high initial cost of the equipment and setup is a potential drawback, but the cost is typically offset by the efficiency and precision offered by broaching tools.
Alternatives to broaching include processes such as milling, grinding, or EDM (Electrical Discharge Machining), which can also achieve precise shapes but may not be as efficient for certain applications.
Broaching is a specific precision cutting process used to create shapes such as keyways and splines, while machining is a broader term that refers to various cutting methods for producing parts and components.
Regular cleaning, proper storage, and monitoring wear on cutting teeth help extend the life of your broaching tools. Using appropriate cutting fluids also enhances performance and durability.

Explore Our Range of Broaching Tools

Explore our range of broaching tools at Gisstec and discover the perfect solution for your machining needs. Whether you require a standard tool or a custom solution, we are here to help. Request a quote today and take your machining capabilities to the next level.

Contact Gisstec for Broaching Tool Solutions

Need help choosing the right broaching tool? Contact us for expert advice and tailored solutions to ensure precision and performance in all your machining projects.
Send Us Your Inquiry. We'll Respond within 24 Hours.

Download the latest version of Gisstec Catalogs here.

Gisstec Angle Heads

Gisstec Broaching Tools

Technical Guide to Keyway Broaching

Read our expert’s guide to keyway broaching:
Ultimate Guide to Keyway Broaching on CNC Lathes

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